Top 7 Print-on-demand Gym Clothing Providers to Power Your Fitness Brand 2025

Print-on-demand gym clothing is shaking up the fitness industry, and it’s no surprise why. It lets you create your gym wear brand without dealing with warehouses, substantial upfront costs, or excess inventory—it’s not just a dream anymore; it’s happening!

In this article, we’ll explore the top print-on-demand providers, explain why this model is so popular, and share practical tips to bring your ideas to reality. Let’s get started!

Top 7 Print-on-demand Providers for Gym Clothing

When selecting the ideal print-on-demand shirt companies for gym clothing, it’s crucial to evaluate key factors such as apparel variety, pricing, production speed, and shipping options. Below is a quick comparison to help you decide which provider fits your needs.

FitPrint - A Reliable Partner for Custom Gym Clothing

If you want durable, stylish, and affordable custom gym clothing, FitPrint is an excellent option. They simplify the process, especially for individuals or small businesses just starting out. What I appreciate most is their transparent pricing - there are no hidden fees, so you always know what you’re paying for. You will pay an extra $19 per item for printing on both sides. 

Pricing

FitPrint prides itself on transparent pricing with no hidden fees, a major plus for anyone budgeting their orders. Here's what you need to know:

• Base Pricing: All prices include the product and a full-color print on one position (front or back).
• Additional Printing: Add $19 per item for printing on both sides.
• Bulk Discounts: The more you order, the more you save per item.
• Shipping Fees: Standard shipping via AusPost costs $11.95, while Express Post is priced at $15.95, ensuring flexibility depending on your delivery speed preference.

Production and Shipping Time

• Production Time: Orders are completed within 7 business days regardless of size.  This reliability is ideal for gym owners managing multiple tasks or individuals needing their gear by a specific deadline.
• Delivery Speed: FitPrint partners with AusPost for fast and dependable shipping:

• Standard Delivery: Typically takes 2–6 business days, with shorter times for metro areas such as Sydney and Melbourne.
• Express Delivery: Offers expedited shipping within 1–3 business days for urgent orders.

Key Features

• Sweat-wicking fabrics for workout comfort
• Vibrant, durable prints for long-lasting designs
• Flexible order sizes for personal or business use
• Custom branding options (logos, quotes, tank tops, or T-shirts) for gym apparel 

This Provider is Best For

• Gym owners who need branded uniforms or custom merchandise for their members.
• Fitness influencers launching their first merch line and testing designs without high upfront costs.
• Event planners organize fitness competitions or boot camps that require custom activewear quickly.
• Personal trainers who want unique apparel to boost professionalism while training clients.

Apliiq

Apliiq is not just another print-on-demand provider; it’s a service designed for fitness brands and entrepreneurs who demand more from their gym apparel. Focusing on high-quality customization and retail-level branding, Apliiq offers different choices, from sweat-wicking tank tops to durable hoodies, to meet the needs of gym-goers and businesses.

Pricing

Apliiq's pricing structure includes various factors that provide flexibility for diverse needs:

• Base Product Prices: For instance, a Gildan 5000 men's t-shirt costs $3.85 per unit.
• Printing Costs: As of July 31, 2024, digital prints (direct-to-garment and Transfer Printing) are $7.49 per print.
• Branding Services: Private labeling and neck prints are available at $2.50 per label/print after the first 10 complimentary labels/prints.
• Shipping Fees: Domestic shipping within the U.S. costs $5.49 for the first item, with additional costs for multiple items.
• Bulk Discounts: For orders starting at 10 items, discounts range from 3% to 18%. Larger orders unlock greater savings, helping fitness brands scale efficiently.

Production & Shipping Time

• Production Time: Standard production takes 3–7 business days, depending on the complexity of the customization. Advanced features like embroidery or private labels may take slightly longer but maintain top-notch quality.
• Shipping Options
  • Domestic U.S. shipping offers both standard and expedited delivery options, ensuring flexibility based on urgency.
  • International shipping is available to over 150 countries, making it easy to grow your gym clothing line globally.
• Guaranteed Delivery Dates: For time-sensitive orders, Apliiq offers guaranteed delivery for a small fee. If they miss the date, they’ll refund your shipping and guarantee fees.

Key Features

• Performance Fabrics to keep gym-goers cool and comfortable.
• Premium branding includes private labels, woven tags, and embroidery for professional-grade apparel.
• No minimums, perfect for small batches or custom orders.
• Bulk Discounts for gyms and fitness businesses scaling their merchandise.

This Provider is Best For

• Gym owners who want professional-quality branded apparel for staff or members.
• Fitness influencers launching high-end activewear for their audiences.
• Event organizers needing custom-designed gym apparel for fitness competitions or challenges.
• Startups testing new activewear designs before committing to large inventory orders.

Printify

Printify is one of the easiest POD gym clothing platforms. It connects you to suppliers worldwide, helping you find the right fit for your brand. 

What makes Printify stand out is its affordability and flexibility. You can customize gym apparel, such as sweat-wicking shirts and breathable leggings, with your logo or designs. Moreover, Printify works perfectly with platforms like Shopify, Etsy, and WooCommerce, making it simple to set up your store.

Pricing

Printify offers three plans to fit different budgets:

• Free Plan ($0/month): Unlimited design without paying anything upfront.
• Premium Plan ($29/month): Get discounts of up to 20% on all products and manage up to 10 stores.
• Enterprise Plan (Custom Pricing): Get unlimited stores, dedicated support, and special pricing for large volumes.

Production & Shipping Time

Printify’s production and shipping times depend on the supplier you choose, giving you plenty of options:

• Production Time: 2–5 business days. Customizations like logos or designs might take a little longer.
• Shipping Options
  • Economy Shipping: Budget-friendly and takes 4–8 business days within the U.S.
  • Standard Shipping: Faster, with delivery in 2–5 business days for U.S. orders and 10–30 business days internationally.
  • Priority Shipping: Faster at 2–3 business days in the U.S. and 3–5 business days internationally. Pricing is calculated based on your order.
  • Express Shipping: Available for certain products like t-shirts, with delivery in as fast as 2–3 business days.

Key Features

• Wide supplier network with sweat-wicking and breathable fabric options.
• User-friendly design tool for easy logo and design uploads.
• Seamless eCommerce platform integrations (Shopify, Etsy, etc.).
• Premium Plan discounts (up to 20%) on bulk orders.
• Worldwide shipping support.
• Flexible supplier choices to match style and budget preferences

This Provider is Best For

• Beginners starting their first gym clothing line and testing ideas without high costs.
• Businesses ready to grow their gym brand with more stores and oversized orders.
• Fitness trainers or influencers who want to sell custom gym apparel to their followers.
• Small businesses looking for reliable global shipping to reach more customers.

Printful

Printful is an easy-to-use print-on-demand service that lets you sell gym clothing without managing inventory or shipping. It takes care of printing, packing, and delivery, allowing you to focus on designing and building your brand. You can also customize each item to make your brand stand out. With their wide range of products and easy-to-use tools, Printful makes starting or growing your gym clothing store simple.

Pricing

The pricing model at Printful is straightforward and fair. Here’s what you need to know:

• No Subscription Fees: No monthly fees. Easily create an account and start selling without paying anything upfront.
• Product Costs: Prices depend on the product type and design you choose. For example
  • A simple cotton T-shirt with a direct-to-garment (DTG) print costs around $9.25.
  • A hoodie might cost $25.45, while embroidered options can go higher.
• Bulk discounts. For over 500+ items, save up to 55%.

Production & Shipping Time

Printful's global network of 15 production facilities ensures efficient order fulfillment and faster shipping times for your customers worldwide.

• Production Time: Most products are made within 2-5 business days after an order is placed.
• Shipping Time
  • US Orders: Deliveries typically take 4-8 business days.
  • International Orders: Times vary, but they’re usually between 7 and 14 business days, depending on the destination.

One thing I like is how Printful’s global production network helps keep shipping costs low and speeds up delivery times. For example, if a customer in Australia orders a T-shirt, it’s printed at their Brisbane facility instead of being shipped from the US, which saves time and money.

Watch Out: You can explore Printful's shipping costs for different regions more by using their shipping calculator.

Key Features

• A wide variety of gym clothing, including leggings, sports bras, tank tops, and hoodies.
• High-quality materials like breathable fabrics and moisture-wicking technology.
• Full customization of gym apparel, including adding logos, designs, or quotes.
• Quick production times to get their orders faster.

This Provider is Best For

• Ideal for launching a gym clothing brand with no upfront costs.
• Perfect for designers creating custom fitness apparel.
• Great for scaling businesses with bulk discounts and fast shipping.
• Suitable for eco-conscious brands offering sustainable gym wear.

Merchize

Merchize is a versatile print-on-demand platform that helps businesses create and sell custom gym clothing. Focusing on high-quality materials and vibrant printing, Merchize ensures your activewear is durable and stylish. 

PAdditionally, itscompetitive pricing and flexible options make it an excellent choice for entrepreneurs looking to benterthe fitness apparel market.

Pricing

Merchize has plans for all business sizes:

• Lite Package (Free): Handle orders, manage designs, and check reports without paying a monthly fee.
• Platinum Plan ($79/month): Support up to 50,000 products, allows unlimited storage, and includes tools like one-page checkout and import product features.
• Diamond Plan ($299/month): Support up to 150,000 products, improves customer experience with abandoned cart recovery, and offers priority support.

Production & Shipping Time

• Production time: 1-2 days. Delivery times depend on shipping options. 
• Shipping time: Express shipping takes 3-5 days, while standard shipping takes 4-7 days.

Key Features

• Diverse gym wear selection (leggings, tank tops, sweat-proof t-shirts) with advanced customization.
• In-house production for superior quality control and cost management.
• Effortless eCommerce platform integrations (Shopify, etc.) for streamlined order and sales management.
• Realistic mockup tools for pre-production design visualization.
• Comprehensive order tracking with customer shipment updates.

This Provider is Best For

• Small gym clothing brands exploring print-on-demand without upfront costs.
• Fitness brands with growing product ranges needing better tools for design and management.
• Businesses selling unique gym outfits with detailed designs or logos.

Prodigi

Prodigi is a reliable print-on-demand platform that helps fitness businesses sell custom products without worrying about inventory management. What stands out to me is their focus on sustainability, which many gym-goers appreciate. Prodigi uses eco-friendly printing methods and materials, making it a great choice for environmentally conscious brands.

Pricing

• Simple, transparent pricing: You pay the product cost + shipping, then set your own selling price
  • For example, a $10 shirt plus $5 shipping costs $15. If you sell it for $25, you keep $10 in profit.
• Easy profit planning: Knowing your exact costs upfront makes calculating your profit margins on each item simpler.
• Built-in pricing calculator: Quickly estimate costs for different products and shipping destinations (especially helpful for international orders or premium items).

Production & Shipping Time

• Production times: 1-4 business days. Popular items like t-shirts and tank tops are often processed even faster, within 24-48 hours. 
• Shipping times: Depend on the destination and product type. For example, a U.S. customer might receive their gym tank top within 3-5 days, while someone in Europe may get it just as fast from 2-4 days.

Key Features

• Durable gym apparel selection (T-shirts, tank tops, leggings, and hoodies) built for high-intensity workouts.
• Eco-conscious material options (Organic cotton and recycled polyester) for environmentally friendly gym wear.
• Fast shipping and reduced delivery times for customer orders.
• Easy management of online gym clothing stores via Shopify, WooCommerce, etc.

This Provider is Best For

• Entrepreneurs building a gym clothing brand with no inventory management hassles.
• Designers who want to turn their digital artwork into stylish, functional gym apparel.
• E-commerce businesses aiming to expand their product range with activewear.
• Fitness influencers who want to sell personalized workout gear to their followers.
• Brands targeting global customers who need reliable and fast delivery.

Gooten

Gooten is a trusted print-on-demand gym clothing provider known for its vast product catalog and flexible fulfillment options. They deliver high-quality apparel for gym clothing like tank tops, t-shirts, hoodies, and leggings that meet both comfort and performance needs. 

I appreciate how Gooten emphasizes reliability by partnering with multiple vendors worldwide. This ensures gym apparel is produced and shipped efficiently, giving store owners confidence in meeting customer demands.

Pricing

Gooten has no membership or hidden fees. You only pay for the product cost, printing, and shipping. Once a customer places an order, Gooten charges you based on your earnings.

Production & Shipping Time

• Production times: 1 - 7 business days, varied depending on your item.

• Shipping rate types: Flat rates (some items) or calculated by box size and weight.
• Domestic shipping times: Up to 12 business days (within the U.S.).
• International shipping times: 1-4 weeks (typical), up to 30 business days (potential delays).
• Reliable international carriers: DHL and others.

Key Features

• High-quality print durability ensures vivid designs
• Global production network for faster production
• Custom branding options like packaging inserts and labels
• Flexible API integrations simplify managing gym apparel stores and tracking orders.

This Provider is Best For

• Sellers selling to global customers who need reliable shipping options.
• Offering a diverse gym apparel collection with competitive pricing for beginner and advanced fitness brands.
• Store owners looking to scale their gym wear business while maintaining flexibility in fulfillment.
• Merchants who want to add custom branding to their gym products for a professional touch.

Key Factors to Consider When Choosing POD Gym Clothing

When choosing a provider for print-on-demand gym wear, think about these key factors to ensure quality and customer satisfaction:

Fabric & Material Quality

Cotton blends are soft and breathable, ideal for light workouts or casual wear. For high-intensity workouts, polyester and spandex are better choices as they wick sweat and provide excellent stretch.

Moreover, moisture-wicking fabrics keep gym-goers dry, while stretchable materials allow easy movement during exerPolyester and spandex, on the other hand, are better choices fores like lunges or weight-lifting washing, essential for active lifestyles.

Printing Technology

DTG printing is ideal for detailed designs on cotton, but it may not be as durable on activewear fabrics. In contrast, screen printing offers greater strength, making it perfect for adding logos to gym t-shirts and hoodies.

Sublimation is the best choice for polyester fabrics, as it produces vibrant, long-lasting prints. Due to their durability and quality, sublimation or screen printing is the most reliable option for high-intensity gym wear.

Sizing & Fit Consistency

Check size charts between POD providers to ensure the sizes are consistent across your products.

Branding & Customization Options

Elevate your gym apparel with distinctive customization options:

• Add logos, quotes, or unique designs: Make your products truly stand out.
• Offer embroidery for a premium touch: Enhance the perceived value and create a luxurious feel.
• Include custom labels for a professional look: Reinforce your brand identity and build credibility.
• Provide personalized options like name printing: Cater to individual needs and team orders.

Case Studies & Success Stories for POD Gym Clothing

Case Study: Small Gym Brand

Represent 247, a UK-based gym clothing line, expanded its brand by using print-on-demand to engage with niche fitness communities like CrossFit and ultramarathon groups. The founder, George Heaton, actively participated in fitness events, making the brand feel authentic and relatable. 

To connect with more customers, the brand also hosted small pop-up events and opened a store in Manchester. These strategic efforts helped Represent 247 stand out in a highly competitive market.

• Revenue Contribution: By 2023, Represent 247 accounted for 11% of Represent's total revenue. (Vogue Business)
• Community Engagement: The brand's authentic involvement in niche fitness communities enhanced its reputation and customer loyalty.

Case Study: Influencer Collaboration

Fitness influencer Grace Beverley launched her activewear brand Tala using print-on-demand to minimize upfront costs. By promoting the brand on social media, she highlighted its eco-friendly and sustainable materials, which resonated strongly with her audience.

• Significant Milestone: By 2024, Tala helped Grace reach a net worth of over £8 million. (The Sun)
• Customer Loyalty: Tala gained many loyal buyers who appreciated the focus on sustainability. 

Ending Words

The print-on-demand gym clothing offers businesses an agile and cost-effective way to create high-quality fitness apparel. By understanding the key features and partnering with reliable providers, anyone can design and sell standout gym wear that customers will love. Hopefully, this exploration has empowered you to embrace this exciting opportunity and elevate your fitness brand.

Print-on-demand Gym Clothes: FAQs

Do most print-on-demand gym clothes providers offer domestic fulfillment to minimize delivery times and shipping costs?

Yes, many print-on-demand gym clothing providers have fulfillment centers in various countries to speed up delivery and reduce shipping costs. For example, Printful has facilities across the US, EU, and Asia, allowing them to ship 80% of orders within the same region they’re purchased.

Are print-on-demand companies generally compliant with local labor and safety regulations?

Reputable print-on-demand companies strive to comply with local labor and safety regulations. However, it's wise to research each provider's practices to ensure they meet ethical standards.

What is the typical shipping timeframe for customized gym apparel, and are there expedited options available?

Typically, customized gym apparel ships within 2–7 business days after production. Many providers offer expedited shipping options for faster delivery. For instance, FitPrint completes orders within 7 business days and provides express shipping via AusPost.

Can you personalize gym wear with designs that reflect regional sports teams or cultural pride?

Yes, you can personalize gym wear with designs that reflect regional sports teams or cultural pride. Print-on-demand services allow you to upload custom designs, making it easy to showcase local affiliations.

Are there eco-friendly or sustainable print-on-demand options for activewear materials and printing processes?

Yes, several print-on-demand companies offer eco-friendly activewear options. For example, T-Pop uses organic and eco-responsible materials, eco-certified inks, and plastic-free packaging.